Aggregate Testing Lab

Jancy Labs — Trusted Aggregate Testing Lab

NABL Accredited Laboratory (Certificate No. TC-12176) as per ISO/IEC 17025:2017

Jancy Labs is a trusted aggregate testing lab in Madurai, Tamil Nadu. We conduct precise aggregate tests — including aggregate impact value test, sieve analysis, aggregate density, Los Angeles abrasion, flakiness and elongation index, and crushing value — to IS standards relied on by contractors, engineers, and government bodies across Tamil Nadu.

Crushed stone aggregates at Jancy Labs aggregate testing lab in Madurai Tamil Nadu
Why It Matters

Why Aggregate Testing Is Important

Aggregates make up 60–80% of a concrete or asphalt mix by volume. A substandard aggregate — one that is too porous, too weak, or incorrectly graded — will compromise the strength and durability of the finished structure regardless of how well the cement or bitumen performs.

By independently verifying aggregate impact value, density, gradation, and hardness at a certified testing lab, builders and contractors confirm suitability for concrete, road construction, and other civil engineering applications — and satisfy the quality documentation required by government departments.

Our Services

Tests in Our Aggregate Testing Lab

Our aggregate testing lab in Tamil Nadu conducts all standard IS tests for coarse and fine aggregates used in concrete, road construction, and civil engineering:

Aggregate Impact Value Test

The aggregate impact value test (IS 2386 Part 4) measures the toughness of aggregates by subjecting them to a series of impacts from a standard hammer. The impact value of aggregate is expressed as a percentage of fines produced — lower values indicate stronger, more impact-resistant material. This test is critical for road sub-base and base course materials.

IS 2386 Part 4

Sieve Analysis (Gradation Test)

Sieve analysis (IS 2386 Part 1) determines the particle size distribution of aggregates for grading purposes — confirming whether coarse and fine aggregates fall within the specified zone or grading envelope for concrete mix design or road layer construction.

IS 2386 Part 1

Los Angeles Abrasion Test

The Los Angeles abrasion test (IS 2386 Part 4) evaluates aggregate hardness and resistance to wear and degradation under mechanical action — an essential quality parameter for aggregates used in high-traffic road pavements and concrete structures.

IS 2386 Part 4

Aggregate Density & Water Absorption

Specific gravity and water absorption tests (IS 2386 Part 3) assess aggregate density and porosity. Aggregate density directly affects concrete mix design proportioning and unit weight calculations, while water absorption influences the effective water-cement ratio and workability in the final mix.

IS 2386 Part 3

Flakiness & Elongation Index

The flakiness and elongation index test (IS 2386 Part 1) determines the shape characteristics of aggregate particles. Excess flat or elongated particles reduce compaction efficiency, increase water demand, and weaken concrete or asphalt mixes — making this test a key acceptance criterion for road and concrete aggregates.

IS 2386 Part 1

Aggregate Crushing Value Test

The aggregate crushing value test (IS 2386 Part 4) identifies the strength and resistance of aggregates to crushing under a gradually applied compressive load. This is a mandatory quality test for aggregates used in road base and sub-base courses, and for structural concrete elements.

IS 2386 Part 4
Test Reference

Aggregate Lab Tests at a Glance

All aggregate tests at Jancy Labs follow the IS 2386 series of standards. Below is a quick reference covering the key parameters tested:

TestIS StandardParameter MeasuredApplication
Aggregate Impact Value TestIS 2386 Pt 4Impact value of aggregate (% fines)Road base, sub-base, concrete
Sieve AnalysisIS 2386 Pt 1Particle size distribution, grading zoneConcrete mix design, road layers
Los Angeles Abrasion TestIS 2386 Pt 4% wear, hardness under mechanical actionRoad pavements, structural concrete
Specific Gravity & Water AbsorptionIS 2386 Pt 3Aggregate density, porosity, absorption %Mix design proportioning
Flakiness & Elongation IndexIS 2386 Pt 1Shape factor of aggregate particlesRoad & concrete aggregate acceptance
Aggregate Crushing ValueIS 2386 Pt 4Crushing strength under compressive loadRoad base course, structural concrete
Why Us

Why Choose Jancy Labs' Aggregate Testing Lab?

At Jancy Labs, we provide accurate, comprehensive, and timely aggregate testing services that builders, contractors, and consultants across Tamil Nadu rely on:

Accurate Results

Our state-of-the-art equipment and experienced professionals ensure precision in every test — from aggregate impact value to sieve analysis and aggregate density measurement.

Comprehensive Testing

We cover all standard and advanced aggregate tests to meet your project needs — both coarse and fine aggregate properties — from a single lab location in Madurai.

Timely Reports

Our efficient processes guarantee quick turnaround times without compromising quality — ensuring your project schedule is not delayed waiting for test results.

Customer-Centric Approach

We work closely with clients, offering personalised solutions and expert guidance — from sample submission to report interpretation and compliance advice.

Who Should Test

Who Should Test Aggregates?

Builders, contractors, and engineers involved in construction projects should prioritise aggregate testing before materials reach the site. Government agencies and project consultants overseeing infrastructure developments must also ensure compliance with quality standards.

Testing aggregates is not only a best practice — it is a requirement for meeting industry regulations. A single batch of substandard aggregate that bypasses testing can compromise an entire concrete pour or road base course, resulting in costly remediation that far exceeds the cost of a test.

Presence

Jancy Labs' Presence Across Tamil Nadu

Jancy Labs is proud to serve clients from every corner of Tamil Nadu. With a strong network and our dedicated team in Madurai, we are easily accessible to meet your aggregate testing needs. Wherever your project is located, Jancy Labs is just a call away.

01Construction & Infrastructure Contractors 02Road & Highway Projects 03Government & PWD Departments 04Real Estate Developers 05Structural Consultants & Engineers 06Quarry Operators & Aggregate Suppliers
How It Works

How to Get Your Aggregate Test Report

Getting certified aggregate test results from Jancy Labs is simple and straightforward:

01

Submit Your Sample

Deliver or courier your aggregate sample to our Madurai lab. Call ahead to confirm the required sample quantity and preparation for each test.

02

Testing

Our engineers perform the specified aggregate tests — aggregate impact value, sieve analysis, LA abrasion, aggregate density, flakiness index, or crushing value — using calibrated equipment to IS 2386 standards.

03

Certified Report

You receive a detailed certified test report with all results referenced to IS standards — ready for submission to your project consultant, client, or government department.

Questions

Frequently Asked Questions

What are the lab tests for aggregates?
The key lab tests for aggregates include: Sieve Analysis (IS 2386 Part 1) — determines particle size distribution and grading zone; Aggregate Impact Value Test (IS 2386 Part 4) — measures toughness by evaluating the impact value of aggregate; Los Angeles Abrasion Test (IS 2386 Part 4) — evaluates hardness and resistance to wear; Specific Gravity and Water Absorption (IS 2386 Part 3) — measures aggregate density and porosity; Flakiness and Elongation Index (IS 2386 Part 1) — assesses particle shape; and Aggregate Crushing Value (IS 2386 Part 4) — measures compressive strength resistance. All these tests are conducted at Jancy Labs per IS 2386 standards.
What is the aggregate impact value test?
The aggregate impact value test (IS 2386 Part 4) measures the toughness of coarse aggregates by subjecting them to 15 blows from a standard hammer in an impact testing machine. The impact value of aggregate is calculated as the percentage of fines (material passing a 2.36 mm sieve) produced after the test. An aggregate impact value below 10% indicates exceptionally strong material; 10–20% is strong and suitable for road surface courses; 20–30% is satisfactory for general use. Values above 35% indicate the aggregate is too weak for road construction.
What is aggregate density and why does it matter?
Aggregate density — measured by the specific gravity test (IS 2386 Part 3) — is the ratio of the mass of aggregate to the mass of an equal volume of water. Most construction aggregates have a specific gravity between 2.5 and 3.0. Aggregate density is a fundamental input in concrete mix design calculations: it affects the void content, the batch weight of aggregates per cubic metre of concrete, and the effective water-cement ratio. Low specific gravity can indicate porous or weak aggregate that absorbs excess water, reducing the concrete's strength and durability.
What is the difference between AIV and ACV?
The Aggregate Impact Value (AIV) test measures toughness — resistance to sudden impact loads — by recording the percentage of fines produced after 15 hammer blows. The Aggregate Crushing Value (ACV) test measures strength under a slowly applied compressive load using a UTM. Both tests are conducted per IS 2386 Part 4. AIV is preferred for aggregates used in road surface courses and sub-base layers where traffic impact loads are critical. ACV is more commonly used to assess suitability for structural concrete and base course applications.
What is the Los Angeles abrasion test for aggregates?
The Los Angeles abrasion test (IS 2386 Part 4) measures aggregate hardness and resistance to mechanical wear by rotating a specified charge of aggregate with steel balls in a steel drum for 500 revolutions. The percentage of material passing a 1.7 mm sieve after the test is the LA abrasion value. For road surface courses, a maximum value of 30% is typical; for concrete aggregates, 50% is an upper limit. High values indicate softer aggregates that will degrade under traffic and reduce pavement life.
What is sieve analysis of aggregates?
Sieve analysis (IS 2386 Part 1) determines the particle size distribution of aggregates by passing a sample through a series of standardised sieves of decreasing aperture sizes. The result is plotted as a grading curve, which is compared against specified grading zones (for fine aggregate: Zone I, II, III, IV per IS 383) or grading envelopes for coarse aggregate. Correct gradation ensures optimal packing density, minimum void content, and consistent workability in concrete or bituminous mixes.
Can I send aggregate samples by courier to Jancy Labs?
Yes. You can courier your aggregate samples directly to our Madurai laboratory. Please call us at +91-8680049004 or +91-9994421275 before dispatch to confirm the required sample weight, packaging, and labelling. For most tests, 5–10 kg of representative aggregate is sufficient. Our team will confirm receipt and send you the test report upon completion.
Get In Touch

Contact Our Aggregate Testing Lab Today

Ready to test your aggregates? Jancy Labs is Tamil Nadu's trusted aggregate testing lab — accurate results, timely reports, and expert guidance for every project.

Contact Information

  • Registered Office & Laboratory
    Jancy Labs Pvt Ltd, No.6, Ganesh Nagar 3rd Street, Surya Nagar, Alagar Kovil Main Road, K.Pudur, Madurai – 625007
  • Phone
    +91-8680049004 · +91-9994421275
  • Email
    jancylabsmdu@gmail.com
  • Working Hours
    Monday to Saturday : 10:00 AM – 6:00 PM

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